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USB-IIRO Series

USB Isolated Input and Relay Output Digital I/O Modules

Features

  • High-speed USB 2.0 device, USB 3.0 and 1.1 compatible
  • 16 optically isolated inputs
  • 16 Form C electromechanical 1A relays
  • Internal, removable screw terminal board for easy wiring
  • Small (4" x 4"x 1.4") rugged industrial enclosure
  • Custom high-speed function driver
  • PC/104 module size and mounting compatibility
  • Type B USB connector features industrial strength and high-retention design
  • Now with Firmware 2.0 features!
    Onboard Watchdog Timer, configurable power-on defaults, digital input debouncing and latching, digital output Pulse Width Modulation (PWM) and Matrix Mapping
  • Designed, made, supported, and manufactured in the USA

FACTORY OPTIONS

  • Eight or four input/output versions available
  • Input only and relay only versions
  • External power from AC/DC adapter for high current capabilities
  • OEM (board only) version with PC/104 mounting holes and PCB footprint for added flexibility in embedded applications
  • DIN rail mounting provision
  • RoHS Available. Please contact us for ordering information
  • Support for Wind River VxWorks (call for ordering information)

Model USB-IIRO-16 is an ideal portable solution for adding easy-to-install isolated input and relay output digital I/O capabilities to any PC or embedded system with a USB port. Featuring 16 Form C (SPDT) electromechanical relays and 16 optically isolated digital inputs, the unit is the smallest of its kind for digital monitoring and control using USB.

The isolated, non-polarized inputs may be driven by either DC sources of 3-31 V (or higher by special order) or AC sources at frequencies of 40 Hz to 10kHz. Optically isolating the digital inputs from each other, and from the computer, assures smooth, error-free data transmission in noisy, real-world environments. The input channels are available via a 34-pin IDC type vertical header. The relay outputs are de-energized at power-up to prevent an unintended control output signal. Data to the relays is latched. The relay contacts are available via a 50-pin IDC type vertical header.

The rugged industrial unit contains an internal, removable screw termination board (USB-STB-84) with onboard removable screw terminals to simplify wiring connections. The USB-STB-84 mounts directly into the vertical IDC connectors of the USB-IIRO-16 PCB. The USB-IIRO-16, like the PC/104 and PCI versions, is excellent in applications where on-board relays are required and inputs must be isolated such as in test equipment, instrumentation, and process control. The USB-IIRO-16 is a USB 2.0 device, offering the highest speed available with the USB bus. It is fully compatible with both USB 1.1 and USB 2.0 ports. The OEM version provides just the board without the enclosure and internal screw termination board and is ideal for a variety of embedded OEM applications.

USB-IIRO-16 BoardUSB-STB-84 InstalledTerminals WiredReady to Go!

Firmware 2.0 Features

Onboard Watchdog Timer. If your application fails to communicate with the device within a specified timeout period (up to hundreds of seconds) the onboard intelligence will change all the output ports and values to the configured "safe" state.

Need a DAC to power up at 1 Volt? Want the digital output port to generate a square wave as soon as the firmware is loaded? Now you can configure the power-on default states for all possible outputs.

Command the onboard intelligence to perform digital input debouncing and latching. Debouncing time constants from hundreds of microseconds to hundreds of milliseconds allows a wide variety of low-pass filtering options. Latching inputs record low- and high-going pulses that your application may otherwise have missed.

PWM allows programmable duty-cycle square wave output on any digital output. MAP is our new Matrix Mapping feature, wherein you can command the onboard intelligence to automagically copy the state of one bit onto another bit, with no computer interaction required.

OEM USB/104 FORM FACTOR

What makes the OEM option unique is that its PCB size and mounting holes match the PC/104 form factor (without the bus connections). This allows our rugged digital board to be added to any PCI-104 or PC/104 stack by connecting it to a simple USB port usually included on-board with embedded CPU form factors such as EBX, EPIC, and PC/104 — especially important since many newer CPU chipsets do not support ISA and have plenty of USB ports. Future stacks will be using the extremely fast PCI Express bus which is essentially overkill for simple digital monitoring and control. The USB-IIRO-16 OEM board can also be added into many pre-existing standard PC/104 based systems and enclosures.

High Retention USB Connector

The ever-growing presence of USB in the industrial/military marketplace has driven the need for USB connections to be reliable, dependable, and unfailing. Gone are the days of loose USB connections. A type B USB connector is used on all ACCES USB/104 products which features a high retention design that complies with the class 1, Div II minimum withdrawal requirement of over 3 pounds of force (15 Newtons). This connector has an orange color-coded insulator to quickly differentiate it from standard USB connectors. Using these USB connectors increases reliability in your system and ensures a tight connection. For embedded OEM type applications, an additional miniature USB input header is provided in parallel with the type B connector.

Applications

The industrial I/O market commonly uses electromechanical Form C relays due to their robustness and ability to withstand unexpected surge currents allowing for increased flexibility in switching capability. These relays are also used where small reed relays are inadequate due to their susceptibility to contact damage. The USB-IIRO-16 with its tiny enclosure and cable-less screw termination board provides portable connections to laptops for this kind of monitoring and control for the mobile test market. The full USB-IIRO-16 unit can be used in the following markets.

  • Home
  • Portable
  • Laptop
  • Education
  • Laboratory
  • Industrial Automation
  • Embedded OEM

ACCESSORIES

The USB-IIRO-16 is available with optional cable assemblies, screw termination boards, an external AC/DC power supply, and DIN rail mounting provisions.

Need more isolation?

Isolate your I/O with our USB-ISOLATOR accessory! Tru-Iso™ signal isolation up to 4kV meets EN60601 standards in a rugged industrial-grade, extended temp (-40 to +85°C) package — no connection to power needed! Use with our 1-foot USB cable and avoid tangles. OEM-version available, featuring picoblade microfit headers for hassle-free embedded cabling.

SOFTWARE

The USB-IIRO-16 is plug-and-play which allows quick connect or disconnect whenever you need additional I/O on your USB port. The module utilizes a high-speed custom function driver optimized for a maximum data throughput that is 50-100 times faster than the USB human interface device (HID) driver used by many competing products. This approach maximizes the full functionality of the hardware along with capitalizing the advantage of high-speed USB 2.0.

The USB-IIRO-16 is supported for use in most USB supported operating systems and includes a free Linux and Windows XP -> 10, both 32 & 64 bit compatible software package. This package contains sample programs and source code in Visual Basic, Delphi, and Visual C++ for Windows. Also incorporated is a graphical setup program in Windows. Third party support includes a Windows standard DLL interface usable from the most popular application programs. Embedded OS support includes Windows Xpe, WES7, etc.


Drivers and Downloads

Full list of available Downloads: Software Packages, Drivers, Manuals, and other documents

Information about our Free Software packages:

ACCES is proud to provide a full suite of software support with every Data Acquisition product. We are committed to supporting the most popular operating systems and platforms for our customers. Currently we are actively supporting XP -> 10, both 32 & 64 bit, including "Server 2008," "Embedded," and "Compact" flavors for all plug-and-play products including PCI, PCI Express, USB, and more. Many products continue to ship with support for additional operating systems such as DOS, Windows 95, 98, Me, NT4, and 2000.

Samples

Among the software we deliver with our products are sample programs in a wide variety of programming languages. These samples are used to demonstrate the software interfaces to our products — and many can be used as-is in your production environments, or to test functionality of the devices out-of-the-box. We're currently actively supporting sample programs in Microsoft Visual C#, Visual Basic, Delphi, and Visual C/C++, with many devices including samples in Borland C/C++ 3.1 for DOS. Additionally we provide National Instruments LabVIEW compatible DLLs and many demonstration VIs for our devices.

Drivers

Drivers for various operating systems are also provided, including active support for Windows XP -> 10 — all in both 32-bit and 64-bit flavors, and including consumer, server, and embedded varieties — as well as the 2.6 and newer Linux kernels and recent OSX / macOS versions. Many products continue to ship with driver support for Windows 95, 98, Me, NT4, and Windows 2000, but support for these operating systems is considered deprecated.

Setup Programs and Utilites

Our Data Acquisition devices also include a graphical setup utility that walks you through the process of configuring any option jumpers or switches on the device, as well as explaining a little about the various connectors present.

Many devices also include utility programs - little tools to make your use of the device easier, such as EWriter, a program that allows you to read and write data in the user-accessible EEPROM locations on all our USB data acquisitition products; or WinRISC, a "Really Incredibly Simple Communications" terminal program that lets you get started instantly with serial devices.

"Register Level" Documentation

Besides all this software in all these languages and operating systems ACCES has a policy of open and transparent development: none of our lowest-level "register" interfaces are hidden from you — we document every register in every bus card, every command in every serial board, and every usb control transfer in every USB Data Acquisition board. These lowest-level interfaces allow you to develop for our products in ANY operating system or language, regardless of our actively supporting it or having a driver for it. We have customers actively developing in ADA, Android, Python, Java, MATLAB, Solaris, and more, just by referring to our complete low-level interface documentation! And we provide the full source code to all of our drivers, regardless of operating system, to give you an even bigger head start in your own development tasks.

No Fees or Royalties

All of this software is provided at no additional charge, and is licensed under any of a variety of flexible — and royalty free — options. Check out our software license explanation if you'd like more information..

USB and Performance

Our USB Data Acquisition products use our "AIOUSB" driver package in Windows and Linux. This driver package includes 32-bit and 64-bit support, and consists of low-level driver components and a high-level API library. This custom interface driver enables our USB devices to achieve 4000 transactions per second, compared to the competitions' "HID" drivers that cap out around 50 transactions per second. You can read all about the API in the USB Software Reference Manual linked below, and included in every applicable Software Package. (The Linux version of the AIOUSB API is almost identical to the Windows API, and is documented in the aiousb.html file included in the Linux software package.) Like all of our software, full source code is always provided.


Custom Software

ACCES also offers Custom Software Services for our products. Our prices are unbelievably low, often as inexpensive as free! If you need something tweaked to support your needs, or an entire enterprise application developed from scratch, it is definitely worth your time to inquire with us, first.

Further information about available ACCES Software:

Redistributing Windows Drivers
A list of ACCES drivers and the files that compose them under different versions of Windows, so you can easily redistribute ACCES cards and drivers.

aioUSB.VxWorks

ACCES has successfully partnered with Wind River to bring our entire line of USB DAQ boards to VxWorks 7!

Our newly available driver and easy-to-use API-library, including full source and sample code, supports ReNumeration for loading firmware across the USB cable as well as our GenericVendorWrite and GenericVendorRead functions, compatible with our Windows AIOUSB.dll API. Additional AIOUSB API functions are being ported, ask for details!

With our aioUSB.VxWorks library USB DAQ can now be used with the utmost confidence for real-world/real-time/rugged applications. Using VxWorks 7 as the solid foundation, and positive-retention cables in either micro-fit or USB-B-with-screw, as well as rugged steel enclosures and DIN-Rail or PC/104-mounting options, USB is no longer "just for desktops".

You can find more information about our VxWorks libraries and services on our Wind River Silver Partner page.

Isolated Inputs

  • Number: Sixteen
  • Type: Non-polarized, optically isolated from each other and from the computer (CMOS compatible)
  • Voltage: 3 to 31 DC or AC RMS (40Hz to 10kHz)
  • Isolation: 500V* (see manual) channel-to-ground and channel-to-channel
  • Resistance: 1.8K ohms in series with opto-coupler
  • Filter Response: Rise Time = 4.7 mS / Fall Time = 4.7 mS
  • Non-Filter Response: Rise Time = 10 uS / Fall Time = 30 uS

Relay Outputs

  • Number: Sixteen SPDT form C
  • Contact Type: Single crossbar; Ag with Au clad
  • AC Load: 0.5 A at 125 VAC (62.5 VA max.)
  • DC Load: 1A at 24 VDC (30 W max.)
  • Switching Voltage: 125 VAC, 60 VDC max.
  • Switching Current: 1A max.
  • Contact Resistance: 100 mOHM max
  • Contact Life: mech’l: 5 million operations min.
  • Operating Time: 5 msec max.
  • Release Time: 5 msec max.

Environmental

  • Operating Temperature Range: 0° to 70°C. Extended Temperature (-40°C to +85°C) available as -T option
  • Storage Temperature Range: -40° to +85°C
  • Humidity: Maximum 90% RH, without condensation
  • Board Dimension: 3.550 x 3.775 inches
  • Box Dimension: 4.00 x 4.00 x 1.4 inches

Power

  • 5V@ 30mA typical (all relays off, add 30mA per relay)
  • 5V@ 510mA typical (all relays ON)
  • +5VDC provided via USB cable up to 500mA**

**optional external power supply can be ordered if relay use of the USB-IIRO-16 is expected to be greater than what can be supplied by the USB cable.

Regulatory Compliance

  • This product is designed to be in full compliance with CE requirements.
 
ModelPrice (USD)
USB-IIRO-16349.00
USB-II-16279.00
USB-RO-16279.00
USB-IIRO-8268.00
USB-IIRO-4189.00

Need more isolation?

Isolate your I/O with our USB-ISOLATOR accessory! Tru-Iso™ signal isolation up to 4kV meets EN60601 standards in a rugged industrial-grade, extended temp (-40 to +85°C) package — no connection to power needed! Use with our 1-foot USB cable and avoid tangles. OEM-version available, featuring picoblade microfit headers for hassle-free embedded cabling.

ORDERING GUIDE
USB-IIRO-16Includes enclosure, module, and screw terminal board (USB-STB-84)
USB-II-1616 isolated digital inputs only version
USB-RO-1616 relay outputs only version
USB-IIRO-88 isolated digital inputs and 8 relay outputs version
USB-IIRO-44 isolated digital inputs and 4 relay outputs version
Accessories
USB-STB-84Internal plug-in screw termination board $79
USB-PWRAC/DC adapter for external power $25
MP104-DINDIN rail mounting provision $19
USB-104-HUBRugged, industrial grade, 4-port high-speed USB 2.0 hub
Model Options (call for pricing)
-OEMBoard Only version (no enclosure or screw terminal board)
-EEconomy model (no screw terminal board)
-PExternal power components and AC/DC adapter
-TExtended Temperature (-40°C to +85°C)
 
Acquisition, Control, Communication: Engineering and Systems